Basic Info.
Model NO.
KZJ-N95-JSAT2020V1
Automatic Grade
Automatic
Customized
Non-Customized
Transport Package
Wooden Box Package
Specification
8.8m X 1.0m X 1.9m
Product Description
Technical Specifications:
1) Major Parameter - Product model: KN95/N95 Full Face Cover Mask Automation Line
- Design output capacity: 40 ~ 45 pieces/min
- Operations voltage: 380V 50Hz
- Power: 11.0kW
- Compressed air: 0.5~0.7MPa, 1.0 cubic meter/minute
- Production failure rate: ≤ 3%;
- Equipment size (length X width X height): 8.8m X 1.0m X 1.9m
- Chassis color: wrinkle white
- Machine Operations Flow: From right to left (Facing the operation side of the
automation line, the raw material start feed in from the right end and then finish product will be seen at the left far end).2) Equipment diagram (layout, due to different product models, pictures are for reference only):3) Basic configuration
a) None woven fabric feeder, spool diameter ≤600mm:
i) Mechanical material feeder rack;
ii) Manual feeding, the equipment automatically feeds.b) Melt blown fabric feeder, spool diameter ≤600mm:
i) Mechanical material feeder rack;
ii) Manual feeding, the equipment automatically feeds.
c) Fabric filter feeder, spool diameter ≤600mm:
i) Mechanical material feeder rack;
ii) Manual feeding, the equipment automatically feeds.
d) Elastic cord forming devices.
e) 4 sets of ultrasonic spot welder.4) Automation system configuration
a) PLC-touch screen, servo motor system. b) Production output target and the actual output status will display on the touch screen. c) All material shortages will be automatically detected and shut down by itself if needed. d) Others safety features - Auto self-tripping mechanism if any electrical component failure found.5) Major Component Supply Base Description | Supply brand | Remarks |
Programmable Controller | Inovance | |
Servo driver | Inovance | |
Touch screen | WeinView | |
Pneumatic component | EMC | |
Electromagnet Valve | EMC | |
Intermediate relay | Omron | |
Stepper motor driver | InStar | |
DC power circuit board | MeanWell | |
6) Equipment Power Supply Installation Diagram (referring to 3 phase -5 cable) 7) Equipment Introduction
This equipment is mainly design for full face foldable mask production. The raw material - different fabric spool will load upon the designated feeder rack (max can expand up to 6 spools). The ultrasonic welding technology use along with the other automation mechanism, start from roll welding, elastic loop feeding, trimming and eventually blank folding after sonics weld. The last process will be the nose bridge press to the nose level position. Then the finish goods face mask finally formed and the system will automatically count as final product.a) Equipment Features
i) The whole set of equipment operate in highly automation mode.
ii) High stability and low failure rate.
iii) PLC and servo control system.
iv) Impressive safety features with protection cover surrounding the whole equipment.
v) Optoelectronic detector to check the material availability status.b) Production capacity i) Production efficiency: 40 ~ 45 pieces/minutes.
ii) Equipment production pass yield: 97% (except for incoming materials that do not meet the requirements and improper operation of employees).8) Training
After the installation and commissioning of the equipment done, the relevant personnel of the buyer team will be trained (free of charge) at the supplier site. The training content includes the safe operating procedures of the equipment, precautions, daily maintenance and the justification and elimination of faults.9) Material specifications
Commissioning equipment raw materials: non-woven fabric (width 250 ~ 260mm), melt-blown fabric (width 250 ~ 260mm), Anionic fabric (width 250 ~ 260mm), elastic cord, nose-bridge & etc need to be provided by the buyer.10) Attach guideline / wearing part
a) One copy of the equipment instruction manual;
b) One copy of electrical schematic diagram;
c) The wearing parts such as knives, scissors, timing belts, flat belts, cylinders are not under warranty. Product certificate
FAQ:
Q1.Are you a trading company or a factory?
We are manufacturers.
Q2.How do we confirm the quality of the machine after we place an order?
Before shipment, we will test the machine and send you pictures and videos for you to check the quality of the machine.
Q3: Do we still need to install the Face mask machine after we get it?
We will make adjustments to the machine before we ship it to you. We will also send you videos and instructions to teach you how to use the machine.
Q4: Can I print my LOGO/ brand on the machine and the finished product?
Sure, just send us your work
Q5: Can engineers work overseas?
Yes, we have overseas service.But the cost of the trip is on you.
In order to save your cost, we will provide you with a detailed machine installation video, and assist you to complete the whole process.
Q6.Can you explain the whole process to me?
1. Sign contact
2. Arrange deposit to confirm the order
3. The factory arranges production
4. Test and inspect the machine before shipment
5. Online or on-site testing by customers or third-party agencies.
6. Arrange balance payment before delivery
Q7: What about after-sales support?
1. The installation and operation of the machine are provided for your reference.
2.Each machine has extra spare parts for replacement.
3. We have a professional after-sales service team to track the service.
4. If you need help with the maintenance of the machine, we can support it by video phone.
Q8.How can I get in touch with you?
You are welcome to make inquiries via email, phone, WeChat, Whatsapp or QQ.
Q9: How do I visit your company?
Our factory is located in Dongguan, Guangdong Province.Please give us a date in advance so that we can meet you at the airport or railway station.
Contact us
If you want to get more details, or can't find what you want, please feel free to contact me, I will try my best to serve you.
Address:
Building 1 No. 8-2, Sanhuan Road, Chiling Industrial Zone, Houjie Town, Dongguan, Guangdong, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Company Introduction:
Dongguan JiSheng Automation Facilities Technology Co. Ltd. Founded in 2009 (Former was XingYe Automation Equipment Manufacturing Factory, Houjie town, Dongguan City. Since 2017, have been upgraded to Dongguan JiSheng Automation Facilities Technology Co. Ltd. ). We focus on tailor made automation equipment development/manufacturing and sales. Covering the field of mask machine, power tools, garden tools and lithium battery PACK line. We are the professional provider of total solution to the automation and testing equipment of lithium battery PACK and power tool production line (Model# like 18650, 20700, 21700… etc). Optimizing the process for customers, eliminating all non-value-added jobs, reducing manpower, and providing effective solutions.
Our company has more than 100 employees. Experienced professional design team have 22 engineers, of which two are product and process optimization analysis integrators, twelve mechanical engineers, eight electrical engineers. Total factory building area of 6000 square meters. We have facilities of mechanical parts processing workshop, three sets of precise engraving machine, eight sets of CNC machining center, two sets digital control auto lathe, and more than 30 sets of traditional processing equipment. All equipment totally meet the needs of standard mechanical parts fabrication and fast changing over.
The company produces mask machine equipment features:
1. The whole equipment is fully automatic.
2. High stability and low failure rate.
3. PLC and servo control system.
4. Module design and easy maintenance.
5. Effectively avoid the secondary pollution caused by taking the mask manually.